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Knowledge & Insights: Case Studies

Modified Gould e-SV Pumps

Anderson Process provides unrivaled support to the industries we serve. One of our customers came to us recently for help installing custom vent lines on their Goulds e-SV pump carts. They had been buying the modified pumps from a competitor, but were not happy with the support they were receiving. Our team was happy to […]

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Finding New Uses for Continental Fortress Hose

Finding New Uses for the Continental Fortress Hose!   One of our long-time farming customers has used Continental Fortress washdown hose’s for years. The durability and abrasion-resistant cover had been a perfect fit for the harsh environment of farming applications, and the working pressure and chemical compatibility was more than enough to meet their washdown […]

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Stainless Steel Storage Tanks with Mounted Mixers

Increasing output and efficiency is a common goal for all manufacturers. Customers often come to Anderson Process looking for ways to improve their fluid handling applications. Our experienced Territory Managers are there every step of the way, from initial walk-thoughs and recommendations to full implementation. Here’s another production improvement designed and coordinated by the AP […]

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Looking Back – Anderson Process and Blackmer Collaborate to Deliver Blackmer GX Series Pumps

In 2014, EMCO opened a new large-scale terminal facility that needed efficient, low-maintenance pumps. Because of the critical nature of these storage areas, it was imperative for EMCO to identify the right brand and style of pump that would be used to unload railcars of raw materials and load totes, drums and IBCs with finished […]

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Fluid Transport and Storage Solutions

Anderson Process has recently worked with another customer to solve their fluid transport and storage needs. Challenge: The customer was looking to move from drum and tote delivery of ethyl acetate to a centralized storage system. Solution: Anderson Process provided them with 2 outdoor 5,200 gallon double walled tanks and 2 indoor 500 gallon double […]

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Storage Tanks

We are more than a pump distributor. We work closely with customers to provide solutions to any fluid handling applications, extending well beyond standard pumps and hose. This customer needed increased storage capabilities for their operation and turned to Anderson Process for a solution. Challenge: Our customer needed to expand storage capabilities for increased production. […]

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Brewing Solutions Brochure

Click here to download our brewing solutions brochure! Anderson Process offers a full line of sanitary processing equipment engineered to optimize food safety, batch consistency and production efficiency.

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Custom Skids – Waste Water Treatment

Custom Solutions is a cornerstone of our business.  We regularly create custom solutions for customers, ranging from simple skids for general use to elaborate pump systems that meet the need of very specific applications.  This is an example of one of our larger projects where the customer needed a packaged solution to moving and treating […]

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Chemical Solutions Brochure

Click here to download our chemical solutions brochure! Anderson Process offers a number of products, all from industry-leading brands, as well as a number of value-added services designed to help counteract the problematic nature of chemical handling.

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Wilden Pump Skid

Is mobility, cleanliness or filtration the most important part of your process? Let us help you combine it all into one package. Here we built an all stainless steel portable cart using a Wilden 1.5” Saniflo Hygienic pump to pump a personal hygiene product from bulk totes through a Shelco MicroVantage filter to their filling […]

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Chemical Treatment Recirculating Skids

Here we helped a customer build a series of chemical treatment recirculating skids that heated and filtered the chemical before it was sent off to the process. The overall system was designed for 75 GPM at 40 PSI. We utilized a Goulds 3756 centrifugal pump, Standard Xchange Plate & Frame heat exchanger, Eaton Filters, Dixon […]

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Transmission Drain Bench

Our fab shop crew built and assembled this for a transmission drain bench used in a lab for testing. Designed with 1/2″ Wilden pumps, stainless steel drain tanks with sight glasses and insulated for sound.

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Front Differential Gear Oil Fill System

We designed and built a front differential gear oil fill system for an automobile company. The system uses two 1/2″ Wilden aluminum pumps, Burkert air operated valves, Numatics regulators, safe lockout valves, Graco oil fill nozzle and a needle valve for flow control.

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Gas Skid Build

Our fabrication team in Michigan just finished up a gas skid for an automobile manufacturer. The skid is going to be used for an addition to an existing line to increase production. We designed the gas skid with Parker filters, Total Control Systems (TCS) meters, Morrison fire safe valves, Numatics regulators, Ross solenoid valves and […]

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Fluid Fill System

Here we are finalizing the mechanical aspect of a unit designed for Gas and Oil fill at a small engines / power equipment plant in the Southeast US. The customer came to us with a manual process in place and we worked with them to automate the process the best we can. There is a […]

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Pumping/Dispensing Glue System

With our customers input, we helped finish designing and building a system that we just shipped off for startup and final alterations. This system is built for pumping/dispensing glue with built in flow sensors for supply and return, an Eaton automatic self-cleaning filter with pressure transducers on the inlet and discharge to sense pressure, a […]

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Cooling Skid

Here is a cooling skid we just finished for a customer that is using the skid to cool engine coolant, oil, fuel and air at an engine manufacturer. We are pumping a 50% glycol mixture and cooling it down from 195°F to 133°F at 80 GPM. This was developed for a test stand that is […]

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Let us help you size the right heat exchanger for your application

Do you need to cool, heat or maintain temperature of sensitive liquids? Reach out to us to help you size the right heat exchanger for your application. We have Xylem – Standard Xchange Pre-engineered Shell & Tube, Brazed or Fan units on the shelf ready to go or we can help you design a custom […]

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Portable Blackmer SNP2 Pump Assemblies

We just designed and built two Blackmer SNP2 pump assemblies on wheels out of our Indianapolis location. These Stainless Steel Sliding Vane Pumps were built with Nord Gear Reducer’s and Baldor Motors. They were mounted on portable carts with polyurethane casters and fork pockets for easy of mobility. Our customer was looking for a portable […]

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T-Mag Sulfuric Acid Pumps

We shipped out 15 T-Mag AMX Series pumps to a customer for pumping Sulfuric acid in the battery manufacturing industry. These pumps were used to pump from the bulk storage tanks to the production line when the demand of Sulfuric acid was needed. These pumps run 24/7 when in production.

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Ampco ZP3 Series PD Circumferential Piston Pump

When you see an all Stainless Steel pump do you only think of food and beverage applications?  If cleanability and abrasion are a potential concern, look into an Ampco ZP3 series PD Circumferential Piston Pump to do the job. Here we have five pump, motor, gearbox and base assemblies ready to ship out to a […]

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Sundyne/Ansimag Teflon-Lined Centrifugal Pumps

Do you need help with pumping aggressive chemicals? Let us help you size a pump today. After our most recent cold snap, we were able to get these three Sundyne – Ansimag Teflon-lined centrifugal pumps shipped out of our Brookfield, WI location. These pumps are being used for chemical transfer applications. Sundyne – Ansimag pumps are reliable, […]

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Griswold ANSI Pump Packages

We just shipped out “5” Griswold ANSI pump packages for a local manufacturer that needed them to move cooling water in a foundry. These ANSI pumps included Flex-A-Seal mechanical seals and WEG motors put into a package on a painted base. This order included “4” 100HP motors and a 20HP motor. If you are in […]

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Blackmer Sliding Vane Pump Assemblies

We just finished a production of “16” Blackmer Sliding Vane Pump assemblies that were designed and built for a manufacturer of automotive chemicals. Vane pumps can be used in transfer applications or used as the main process pump within the manufacturing of a product. Due to their self-adjusting design, self-priming and line-stripping properties, they help […]

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Gas Skid Repair

Check out this gas skid that we pulled out of a Michigan automotive assembly plant. We completely tore down and refurbished the skid and it is now being installed at a Chicago automotive assembly plant. You can see by the original condition of skid that the biggest challenge was getting it to look new again […]

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Mobile Filtration Assembly

The Anderson Process Illinois Branch designed and produced a heavy-duty, 4-wheel portable filtration assembly unit for a customer that produces batch chemicals out at a somewhat rugged terrain refinery location. The assembly includes a 6-round Shelco filter housing with pressure gauges and is designed for complete “bottom out” drainage. They will be moving it around to […]

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Platform System

We recently finished and installed Phase 1 of an engineered, designed and built Stainless Steel platform system that will help assist in the manufacturing of product once completed for a local Food manufacturer. Phase 2 will consist of alterations to tanks and mixing equipment to improve the efficiency of food production. The platform system will […]

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Transmission Fluid Fill System

Here is a transmission fluid fill system that has helped provide a customer with the capabilities of filling multiple transmission fluids. Engineered by the Anderson Process Michigan ACI Systems Engineering Department and fabricated from the ground up by the Anderson Process Michigan Fabrication division. This is only one of two fill systems that have been […]

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Filtration Skid

This skid was designed with a T-Mag magnetic drive centrifugal sealless pump, WEG explosion proof motor, Pentair filters and housings and Dixon cam and groove fittings. Through this combination, the skid is now capable of pumping product through a 20 micron pre-filter and then the final .2 micron filter at 50 GPM. Every component was […]

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Cooling Skids

We just recently put the finishing touches on two complex cooling skids for a Wisconsin foundry that was installing a new line. They were designed to re-use spent cooling tower water, which would then run through one side of a Standard Xchange heat exchanger and then cool a glycol mixture on the other side of the Standard […]

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Wilden Yeast Pump Cart

This Wilden Hygienic Series XPS8 was built for a large Wisconsin brewer for pumping spent yeast from the bottom of the fermentation tank. Mounted to a 316SS cart, we incorporated bypass piping for the CIP system with Dixon single pin squeeze clamps for easy assembly and disassembly.  Pump is also attached to a swivel stand […]

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Metering Cart

Let us help you build a Metering cart for portability. This particular cart includes a Tuthill Stainless Steel meter with a mechanical read out and Dixon gauges and valves for control/shut off. It was completely custom made per the customer specifications.

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Liquiflo System

Customer: Power Plant Need/Application: Customer was using 2 peristaltic hose pumps to meter water into a burner stack for pollution control with a third pump as back-up. This then made them have to change the hoses about every 5-6 weeks of use and had no way to control the water into the pumps. That was a big […]

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Xylem System

Customer: Metal Manufacturer Need/Application: Customer was looking to install new equipment to speed up their manufacturing. Solution: Built a Xylem system that could take 120°F of water and cool it to 90°F at 40 GPM. The system included the following: 2 pumps (duplex pump with VFD controls, pressure switches and alternator), control panel, differential pressure switch, heat exchanger, […]

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Wilden System

Customer: Machine Manufacturer Need/Application: Needed to batch and mix coating material at two different strengths and supply it to their production lines. Solution: This was made possible through the design of a two tank system with Wilden pumps to pump product from totes into tanks and from tanks to production lines. All of the piping, pumps and valves […]

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EnviroGear System

Customer: Waste Disposal Provider Need/Application: Needed to heat a 6,000 gallon tank of glycerin. Solution: Provided a skid unit with a EnviroGear pump to recirculate glycerin from the tank into both the Standard Plate and frame heat exchanger. The skid also has a electric heater to heat the water with a Xylem pump to recirculate the water from […]

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Mouvex System

Customer: Chemical Manufacturer Need/Application: Needed to pump chemicals from rail cars with the following requirements… Maximum of 20 ft. lift 80 GPM flow rate Working pressure of 60 PSI Solution: This was made possible by building a four skid unit equipped with a variety of products. This complex system included air actuated ball valves, Micro Motion meter, Mouvex pump, […]

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Ampco System

Customer: Food Manufacturer Need/Application: This customer wanted to use pumps in more than one location and be able to easily adjust to tanks that were at different heights from each other. Solution: We provided a portable food grade pumping cart that included leveling jacks. This Ampco system gave the customer the ability to align the piping, plug in […]

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Wilden Metering System

Customer: Gearbox Manufacturer Need/Application: Customer wanted to meter pre-set amounts of oil into gearboxes from totes and have the system be fully portable. Solution: We made this possible by designing a custom skid that was made up of a Wilden pump, Blacoh pulsation dampeners, control panel with a Badger Meter batcher, meter, casters, hoses and a shut-off nozzle. The […]

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Cat System

Customer: Vinegar Manufacturer Need/Application: Customer wanted to change out a complete skid without making any changes to both the piping and floor mounts. Solution: We provided this Cat system with stainless steel bases capable for all mounting holes to fit into existing piping and mounting dimensions. The skid included: Stainless steel Cat pump with belt drive, adjustable motor […]

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Ampco/Wilden System

Customer: Distillery Need/Application: A start-up distillery needed portable pumps to pump different products into tanks. Solution: We provided five Ampco sanitary centrifugal pumps with Weg variable speed drives (VFD) mounted on and three 1 inch Wilden FDA pumps with air filters/regulators. Both systems were made portable by placing the pumps on stainless steel carts with food grade wheels and […]

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Ampco System

Customer: Food Manufacturer Need/Application: Customer wanted a heated mix tank with batch metering capabilities that would fit into their elevator and be fully portable. Solution: The system included: Ampco pump, Xylem multi-stage pump, control panel build to our specifications, air actuated three way valve, electric heater to heat the glycol/water mixture, jacketed tank, Micro Motion meter and a Sharpe […]

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Hy-Pro Filtration System

Customer: Power Plant Need/Application: Customer wanted to batch different grades of hydraulic oil and have them filtered to a ISO code. Solution: This Hy-Pro Filtration system has three stages and a PM-1 particle counter with a R232 connection for real time monitoring. This first stage had a nominal 25u bag filter, second stage had a 6MV pleated cartridge […]

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Wilden System

Customer: Vessel Manufacturer Need/Application: Customer needed a system that was designed to increase the speed of testing and pressurizing their tanks. Solution: The system is made up of one Wilden pump that is used to both fill and empty each tank. It is capable of testing a total of 10 tanks at a time. The […]

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T-Mag’s Sealless Pump Solution

Customer had an existing centrifugal in this application. I was not able to identify it due to the rusted tag. He was looking to use one of our competitor’s mag pumps for this application, which would have cost twice as much as the T-Mag Mag Drive Pump. He wanted a sealless pump solution…

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EMCO Chemical Distributors Realizes the Goal of Opening A New Manufacturing Facility and Blackmer® GX Series Sliding Vane Pumps

See the official PSG article here: Blackmer EMCO case Study – with images In 1967, after relocating to Chicago, IL, from Boston, MA, Edward Polen was working as a salesman for the Big Ben Chemical & Solution Co.

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