Contact Us Today! | (262) 784-3340

Knowledge & Insights: Case Studies

Gas Skid Repair

Check out this gas skid that we pulled out of a Michigan automotive assembly plant. We completely tore down and refurbished the skid and it is now being installed at a Chicago automotive assembly plant. You can see by the original condition of skid that the biggest challenge was getting it to look new again […]

Read More »

Mobile Filtration Assembly

The Anderson Process Illinois Branch designed and produced a heavy-duty, 4-wheel portable filtration assembly unit for a customer that produces batch chemicals out at a somewhat rugged terrain refinery location. The assembly includes a 6-round Shelco filter housing with pressure gauges and is designed for complete “bottom out” drainage. They will be moving it around to […]

Read More »

Platform System

We recently finished and installed Phase 1 of an engineered, designed and built Stainless Steel platform system that will help assist in the manufacturing of product once completed for a local Food manufacturer. Phase 2 will consist of alterations to tanks and mixing equipment to improve the efficiency of food production. The platform system will […]

Read More »

Transmission Fluid Fill System

Here is a transmission fluid fill system that has helped provide a customer with the capabilities of filling multiple transmission fluids. Engineered by the Anderson Process Michigan ACI Systems Engineering Department and fabricated from the ground up by the Anderson Process Michigan Fabrication division. This is only one of two fill systems that have been […]

Read More »

Filtration Skid

This skid was designed with a T-Mag magnetic drive centrifugal sealless pump, WEG explosion proof motor, Pentair filters and housings and Dixon cam and groove fittings. Through this combination, the skid is now capable of pumping product through a 20 micron pre-filter and then the final .2 micron filter at 50 GPM. Every component was […]

Read More »

Cooling Skids

We just recently put the finishing touches on two complex cooling skids for a Wisconsin foundry that was installing a new line. They were designed to re-use spent cooling tower water, which would then run through one side of a Standard Xchange heat exchanger and then cool a glycol mixture on the other side of the Standard […]

Read More »

Wilden Yeast Pump Cart

This Wilden Hygienic Series XPS8 was built for a large Wisconsin brewer for pumping spent yeast from the bottom of the fermentation tank. Mounted to a 316SS cart, we incorporated bypass piping for the CIP system with Dixon single pin squeeze clamps for easy assembly and disassembly.  Pump is also attached to a swivel stand […]

Read More »

Metering Cart

Let us help you build a Metering cart for portability. This particular cart includes a Tuthill Stainless Steel meter with a mechanical read out and Dixon gauges and valves for control/shut off. It was completely custom made per the customer specifications.

Read More »

Liquiflo System

Customer: Power Plant Need/Application: Customer was using 2 peristaltic hose pumps to meter water into a burner stack for pollution control with a third pump as back-up. This then made them have to change the hoses about every 5-6 weeks of use and had no way to control the water into the pumps. That was a big […]

Read More »

Xylem System

Customer: Metal Manufacturer Need/Application: Customer was looking to install new equipment to speed up their manufacturing. Solution: Built a Xylem system that could take 120°F of water and cool it to 90°F at 40 GPM. The system included the following: 2 pumps (duplex pump with VFD controls, pressure switches and alternator), control panel, differential pressure switch, heat exchanger, […]

Read More »

Wilden System

Customer: Machine Manufacturer Need/Application: Needed to batch and mix coating material at two different strengths and supply it to their production lines. Solution: This was made possible through the design of a two tank system with Wilden pumps to pump product from totes into tanks and from tanks to production lines. All of the piping, pumps and valves […]

Read More »

EnviroGear System

Customer: Waste Disposal Provider Need/Application: Needed to heat a 6,000 gallon tank of glycerin. Solution: Provided a skid unit with a EnviroGear pump to recirculate glycerin from the tank into both the Standard Plate and frame heat exchanger. The skid also has a electric heater to heat the water with a Xylem pump to recirculate the water from […]

Read More »

Mouvex System

Customer: Chemical Manufacturer Need/Application: Needed to pump chemicals from rail cars with the following requirements… Maximum of 20 ft. lift 80 GPM flow rate Working pressure of 60 PSI Solution: This was made possible by building a four skid unit equipped with a variety of products. This complex system included air actuated ball valves, Micro Motion meter, Mouvex pump, […]

Read More »

Ampco System

Customer: Food Manufacturer Need/Application: This customer wanted to use pumps in more than one location and be able to easily adjust to tanks that were at different heights from each other. Solution: We provided a portable food grade pumping cart that included leveling jacks. This Ampco system gave the customer the ability to align the piping, plug in […]

Read More »

Wilden Metering System

Customer: Gearbox Manufacturer Need/Application: Customer wanted to meter pre-set amounts of oil into gearboxes from totes and have the system be fully portable. Solution: We made this possible by designing a custom skid that was made up of a Wilden pump, Blacoh pulsation dampeners, control panel with a Badger Meter batcher, meter, casters, hoses and a shut-off nozzle. The […]

Read More »

Cat System

Customer: Vinegar Manufacturer Need/Application: Customer wanted to change out a complete skid without making any changes to both the piping and floor mounts. Solution: We provided this Cat system with stainless steel bases capable for all mounting holes to fit into existing piping and mounting dimensions. The skid included: Stainless steel Cat pump with belt drive, adjustable motor […]

Read More »

Ampco/Wilden System

Customer: Distillery Need/Application: A start-up distillery needed portable pumps to pump different products into tanks. Solution: We provided five Ampco sanitary centrifugal pumps with Weg variable speed drives (VFD) mounted on and three 1 inch Wilden FDA pumps with air filters/regulators. Both systems were made portable by placing the pumps on stainless steel carts with food grade wheels and […]

Read More »

Ampco System

Customer: Food Manufacturer Need/Application: Customer wanted a heated mix tank with batch metering capabilities that would fit into their elevator and be fully portable. Solution: The system included: Ampco pump, Xylem multi-stage pump, control panel build to our specifications, air actuated three way valve, electric heater to heat the glycol/water mixture, jacketed tank, Micro Motion meter and a Sharpe […]

Read More »

Hy-Pro Filtration System

Customer: Power Plant Need/Application: Customer wanted to batch different grades of hydraulic oil and have them filtered to a ISO code. Solution: This Hy-Pro Filtration system has three stages and a PM-1 particle counter with a R232 connection for real time monitoring. This first stage had a nominal 25u bag filter, second stage had a 6MV pleated cartridge […]

Read More »

Wilden System

Customer: Vessel Manufacturer Need/Application: Customer needed a system that was designed to increase the speed of testing and pressurizing their tanks. Solution: The system is made up of one Wilden pump that is used to both fill and empty each tank. It is capable of testing a total of 10 tanks at a time. The […]

Read More »

T-Mag’s Sealless Pump Solution

Customer had an existing centrifugal in this application. I was not able to identify it due to the rusted tag. He was looking to use one of our competitor’s mag pumps for this application, which would have cost twice as much as the T-Mag Mag Drive Pump. He wanted a sealless pump solution…

Read More »

EMCO Chemical Distributors Realizes the Goal of Opening A New Manufacturing Facility and Blackmer® GX Series Sliding Vane Pumps

See the official PSG article here: Blackmer EMCO case Study – with images In 1967, after relocating to Chicago, IL, from Boston, MA, Edward Polen was working as a salesman for the Big Ben Chemical & Solution Co.

Read More »