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Knowledge & Insights: custom fabrication

Tank-Mounted Level Sensor Bypass Chambers

We fabricated eight tank-mounted level sensor bypass chambers for a liquid-storage facility. They are made of SCH 80 carbon steel pipe (powder-coated for protection) and we mounted Endress+Hauser Levelflex level sensors to them. The bypass chambers are mounted via ANSI flanges on the side of a tank to allow users to read the liquid level […]

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Cornell Duplex Self-Priming Pump Station

Check out this handsome duplex self-priming pump station we put together for a good customer. The assembly features (2) Cornell Pumps with Redi-prime chambers. The skid also includes Proco expansion joints, Dixon butterfly valves, IFM pressure transducers and a control panel built at our Michigan branch. Anderson Process assesses your fluid application needs and collaborates […]

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Cornell Pump Stands

Just about everyone and everything needs a little support sometimes. We fabricated these (2) large, robust pump stands and belt guards for 8” Cornell food handling pumps. The food and beverage customer supplied their own motor, belts, and pulleys. The customer was pleased with how supportive and strong these stands were. At Anderson Process we […]

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Custom Hose Saddle Solution

We are solutions oriented here at Anderson Process and always consider what’s best for the application and the customer. A food and beverage customer was using a crane to lift a large 4” hose, and the hose would, unfortunately, kink at the lifting point. After repairing the hose assembly after a hose failure, we fabricated […]

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Blackmer Pump Cart

Built for a chemical manufacturer, this sharp-looking pump cart features a Blackmer GNX3 Vane Pump coupled to 10 HP motor. The 10 HP motor was controlled off an explosion-proof motor starter box capable of reversing motor to conveniently be able to pump backwards. To protect the pump during reverse operation a Fulflo relief valve was […]

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Finish Thompson Pump Skid

A chemical manufacturer was looking for a solution for transferring, loading, and unloading demanding chemicals. The pictured robust pump skid we constructed contains a 3″X2″ Finish Thompson self-priming (SP) pump with rotating flanges made of polypropylene. The pump is driven by a 7.5 HP Baldor motor. A PVC strainer basket was added and the attractive […]

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HMD Kontro Pump Skid

Engineered for a chemical manufacturer, This HMD Kontro Mag-Drive Pump Assembly is one solid unit. Made of rugged Alloy 20 stainless steel to provide the best corrosion resistance in chemical environments and utilizing a severe duty Marathon motor (15 HP). The customer was looking for a pump skid that packed some punch and could handle […]

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Anderson Process Hydro-Transport Product Tank

Anderson Process hydro-transport product tanks feature a bed of water that gently handles and transports food products. It quietly conveys, shields and is capable of transporting food products for especially long distances. Food items, such as corn, peas, beans, potatoes, pasta, fish, etc… can be pumped without issue. Anderson Process engineers work with customers to […]

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Cornell Pump Skid

This heavy-duty Cornell pump skid was designed for a well-known aggregate producer. The customer needed to extract water from a pond and deliver that water to their wash plant, so that they can wash aggregate. The aggregate being washed with 50 PSI spray bars that were over 70’ in the air. They needed the pump […]

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Blackmer/TCS Metering Skid

Check out these metering skids we built for a chemical manufacturer to transfer flammable chemicals onto tankers. The skids consisted of a Blackmer Magnes pump coupled to a Nord gear reducer and WEG explosion-proof motor. The Blackmer Magnes pump pumped the chemicals through a TCS meter with an auto-shutoff. The pump was controlled with an […]

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Anderson Process In-House Welding

Anderson Process designs and builds custom skids and systems for fluid processing applications, which includes welding piping and sanitary tubing in-house. Check out this sanitary tubing we welded fittings on for a custom adhesive filtration skid we built. Welding sanitary tubing is a technical process that needs to have full penetration and purge gas flowing […]

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Metering Skid

Designed for a mixer manufacturer, this metering skid was built by Anderson Process to meter different additive liquids to cement during the mixing process. The skid was constructed using (3) poly tanks, (1) Liquiflo gear pump, (2) Viking gear pumps and Dixon and Jomar actuated 3-way valves. Anderson Process not only designs and builds metering […]

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Anderson Process Stationary Hydrosieve

For dewatering and screening wastewater, look no further than Anderson Process’ stationary hydrosieve. The Anderson Process stationary hydrosieve features solid, stainless steel construction and product dewatering technology that separates liquids from solids. The hydrosieve screen, constructed of stainless steel bars and a triangular cross section, is engineered to use the velocity of the flow to […]

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Anderson Process Rotary Drum Strainer

Robust and reliable rotary drum strainers, fabricated by Anderson Process, reduce industrial waste, and increase product recovery. The Anderson Process rotary drum strainer features a wedgewire or perforated screen that efficiently separates liquids from solids. Water is effectively removed from foods including vegetables, seafood, poultry, pork, and red meat. Screen openings can be fabricated to […]

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Anderson Process Food Processing Fabricated Products

Anderson Process has over 60 years of experience in fluid handling and fabrication, which includes food processing product fabrication. Made from robust materials, such as stainless steel and engineered to get the job done right the first time, Anderson Process provides sanitary food processing products of the highest quality. Featured below are some of our […]

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Apple Concentrate Pump Modification

We are first and foremost, customer centric and solutions oriented here at Anderson Process. Check out this Wilden FDA Series pump that we modified for a customer. The customer was pumping apple concentrate out of 55-gallon drums into a holding tank and wanted to be able to unload two 55-gallon drums simultaneously to be more […]

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3″ Wilden Pump Stands

These Wilden Pro-Flo Shifts AODD pump stands were supplied to a chemical manufacturer for pumping a variety of different chemicals. The stands consisted of Wilden Pro-Flo Shift pump, IFC Y-Strainer, Wilden Pulsation Dampener (not pictured), Dixon air shut off valve, RTI air filter, coalescer, regulator, and (2) Hose Master Flex connectors (not pictured). The components […]

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Motor Guard Fabrication

This Ampco SLH-4G Twin Screw pump was built by Ampco Pumps and didn’t come with a protective shroud around the motor when it arrived at the customer’s facility. The customer was keen on having a protective shroud around the motor. No problem! We fabricated the pictured stylish shroud for them that surrounds the motor. It […]

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Blackmer GNX3 Pump Stands

We just put the finishing touches on these sharp looking, Blackmer GNX3 Pump Stands designed for a chemical manufacturer to pump a variety of different chemicals. The stands consist of Blackmer GNX3 pumps with an integral Nord gear reducer and a WEG explosion proof motor mounted on a steel frame we fabricated at our facility […]

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Tuthill Duplex Pump Skid

Pictured is a duplex pump skid that was designed for pumping fuel oil at a hospital. The assembly consisted of (2) Tuthill gear pumps, Fulflo relief valves, Dixon valves and a Titan duplex basket strainer. All the components are mounted on a painted carbon steel base with spill containment and piped in carbon steel SCH40 […]

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Sanitary Mouvex Pump Skids

Check out these Mouvex H-FLO 25 eccentric disc pump skids we designed for a manufacturer of antiseptic products to pump glycerin. The skid incorporated the Mouvex pump, a Nord gear reducer and a Baldor white washdown motor all mounted on a stainless steel sanitary base plate we fabricated (including welding) at our facility. As you […]

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Mouvex Metering Pump Skid

This Mouvex Metering Pump Skid was designed for a pharmaceutical manufacturer. Its primary function is metering water. The skid consists of a Mouvex SL4 Pump, A WEG 2HP Motor, A Micro Motion 2500 Series Meter, 30 AMP Disconnect Safety Switch, 480 Volt Panel, 24VDC Controls, Allen Bradley VFD, Stainless Steel Sanitary Fittings and Ashcroft Gauges. […]

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Spill Containment Platforms

Checkout these spill containment platforms we built for a well-known auto manufacturer. They are solidly built, made from 316 stainless steel and premier fiber grating. The platforms were being used to contain caustic media. Ball valves were added on the sides of the platforms to be able to release the spilled caustic media contents. A […]

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Blackmer Positive Displacement Pump Skids

Here are four Blackmer pump skids we built for a customer in the chemical industry. The customer needed a solution to be able to pump chemical solvents at a controlled speed. The skids we built consist of a Blackmer Magnes Pump, a Nord Gear Reducer and a WEG explosion proof motor. The pictured skids are […]

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Blackmer Chemical Transfer Pump Assembly

A chemical manufacturer was looking for an efficient unit to pump chemical solvents that would align properly with the piping they had in place. The pictured assembly consists of a Blackmer Magnes pump coupled to a Nord gear reducer and 10 HP WEG explosion proof motor mounted on a custom fabricated powder coated frame. The […]

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Blackmer Magnes Pump Skid

Here are Blackmer pump skids designed and built by our team for a chemical manufacturing company to pump solvents. The assemblies consist of Blackmer Magnes pumps coupled to Nord Gear reducers and WEG motors. The Nord Gear Reducer (between the WEG Motor and Blackmer Magnes pump) converts the high speed, low torque input from the […]

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Glycol Batching Skid

Pictured is a skid designed to transfer batches of Glycol off rail cars and into tanker trucks. To achieve this, a Blackmer MS3 Magnes pump was coupled to a Nord gearbox and a WEG 10 HP explosion proof motor. This assembly pumped the Glycol through an Endress Hauser ProMass Coriolis flow meter to totalize the […]

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Tuthill/Hypro Oil Filter Skid

This oil filter skid was designed for an industrial refrigeration designer/builder contractor. The contractor wanted to be able to filter oil inline on ammonia compressors and ultimately chose a Tuthill L-Series gear pump to side stream the oil. It’s preferred to have a system that side streams the oil, rather than a system with the […]

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Blackmer Gear G1-133 Pump Additions

These Blackmer Gear G1-133 pump assemblies were built for an adhesives manufacturer for processing PVA adhesives (poly vinyl alcohol). They are made of stainless steel and have 4” flanges. An addition we provided was a stainless-steel guard around the stuffing box at the customer’s request for extra protection. We also welded risers on our standard […]

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Roto Pump Skid

Pictured below is a Roto progressive cavity pump skid we designed for a food manufacturer. The assembly featured a Roto progressive cavity pump belt driven by a 10 HP WEG Motor. Both the pump and the motor were mounted on a stainless steel base. We were able to engineer a more convenient solution for how […]

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Cooling Skid System

Pictured below is a cooling skid designed for an orthopedic product manufacturer who makes artificial replacement parts for the human body. The customer needed a way to keep the air compressors and air dryer used in their production process from overheating. Our solution was a system that utilizes a cooling tower. The system recirculates cool […]

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Xylem Booster Pump Package

Extra features are nice to have, but at the end of the day it’s really about what gets the job done. Our customer was looking for a more economical booster pump system similar to larger booster pump packages without the non-essential features. Our solution (pictured below) is a practical, engineered assembly consisting of (2) Goulds […]

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Mixmor Mixer and Tank Assembly

This MixMor turbine mixer with mixing tank assembly was designed for a midwest chemical manufacturer. The manufacturer’s business was expanding, and they wanted a new mixer and tank to double their production rate. The assembly features a MixMor TC-20-L52 flange mounted turbine mixer with a TEFC Motor (20 HP, 1750 RPM, 3/60, 230/460 VOLT), gear […]

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Tuthill Hydraulic Oil Pump Assemblies

These Tuthill pump assemblies were fabricated for a healthcare technology company and used to pump hydraulic oil. They feature a Tuthill 2C2BV-C-7 rotary gear pump assembled with a Tuthill 2C1B534-56 NEMA C Frame mounting adapter and a Baldor CL3507 Motor (¾ HP, 1725 RPM, 1/60/115/230V). Anderson Process continues to be a reliable service provider to […]

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Standard Pump Tote Batching System

This Standard Pump tote batching system was designed for a battery supplier, who was interested in a system to batch battery acid (sulfuric acid) out of a tote and into jugs. Pictured is the system we designed. A Standard stick pump was used for pumping the battery acid from the tote. A stainless steel bridge […]

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Advanced Mixing Technology

One of our customers needed a solution to a 10-year-old mixing issue that was driving up operation costs in their facility. The process involves producing a water/polyvinyl acetate emulsion mix that is used as a bath for premoisturized fabric to be coated. The fabric coating requires an extremely consistent mix, and their existing equipment was […]

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Ampco Pharma Pump Skids

These are two portable Ampco pump skids built for a pharmaceutical and cosmetics contract manufacturer. They feature Ampco ZP1-060 pumps, along with Nord gear reducer, and a WEG motor mounted on a stainless steel cart with a WEG washdown VFD. Anderson Process continues to be a reliable service provider to many manufacturers throughout the Midwest. […]

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Chlorine Tank Refurbishment

We are always willing to go the extra mile for our customers, even when the project is just for show.  One of our customers wanted to remodel the front entryway at their corporate headquarters.  They asked us to refurbish an old chlorine tank to be used as a display piece. We accomplished this project by […]

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Stainless-Steel Tanks

Our Michigan facility built several stainless-steel tanks to be used by an industrial laundry service company. They offer cleaning of tough, gritty materials such as oil absorbents, industrial towels, and floor mats that are used in various manufacturing facilities. They previously used polyethylene tanks in their facility to hold the materials used for their cleaning […]

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Powder Coated Base with sand-blasted

The Advantages of Powder Coating

Industrial pumps and equipment operate in some of the most extreme working conditions. Over time certain physical impacts, moisture, chemicals, and ultraviolet light can cause corrosion and deterioration of parts, resulting in at worst a breakdown or at best a beaten down appearance. To combat this process Anderson Process offers powder coating finishes to skids […]

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