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Knowledge & Insights: Custom Skids

Wilden Brahma Pump on Portable Cart

This Wilden 3″ Brahma bolted air-operated double diaphragm flap valve pump is mounted onto a cart that is moved around a food manufacturer pumping waste oil from multiple sumps. The customer was worried that large chunks of potatoes or even nuts and bolts could end up in the sumps. We chose the Brahma pump because […]

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Wilden Pump and Shelco Filter Hand Cart

Wilden Pump and Shelco Filter Hand Cart

We built this simple filtration hand cart to be moved around a power plant. The cart utilized a 20″ Shelco Filters filter housing and a Global Filter 1-micron meltblown cartridge filter. A 1″ Wilden aluminum air-operated double diaphragm pump pumps through the filter. We used a Continental Contitech Fabchem UHMW hose to connect the pump […]

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Self-Priming Centrifugal Pumps

These two Thomas Pump self-priming centrifugal pump skids were built for pumping wastewater out of sumps at a large device manufacturing facility. The larger 3″ T-PRIME self-priming pump is designed for 350 GPM and powered by a 20 HP WEG motor. The second pump is a 2″ T-PRIME self-priming pump designed for 50 GPM and […]

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Hygienic Pump Cart

This custom portable air-operated double diaphragm pump cart was built for a food and packaging manufacturer. We mounted a Wilden Hygienic Series 1″ pump on a portable stainless steel cart that we fabricated. The cart includes a RTi-PBE filter regulator, Dixon Valve air shut-off valve, Tudertechnica Glidetech product hoses and a Continental Contitech air hose. […]

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Tank mounted level sensor bypass chambers

Tank-Mounted Level Sensor Bypass Chambers

We fabricated eight tank-mounted level sensor bypass chambers for a liquid-storage facility. They are made of SCH 80 carbon steel pipe (powder-coated for protection) and we mounted Endress+Hauser Levelflex level sensors to them. The bypass chambers are mounted via ANSI flanges on the side of a tank to allow users to read the liquid level […]

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AMT Pump Cart for Meat Processing

We built this portable cart with an AMT Pump Company 3″ self-priming pump, which is used to discharge water from a cook tank. The pump assembly was mounted on a stainless-steel fabricated cart and powered by a WEG motor and Variable Frequency Drive. Made for a meat processor, the cart will be moved around and […]

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Cornell Duplex Self-Priming Pump Station

Check out this handsome duplex self-priming pump station we put together for a good customer. The assembly features (2) Cornell Pumps with Redi-prime chambers. The skid also includes Proco expansion joints, Dixon butterfly valves, IFM pressure transducers and a control panel built at our Michigan branch. Anderson Process assesses your fluid application needs and collaborates […]

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Finish Thompson Pump Skid

A chemical manufacturer was looking for a solution for transferring, loading, and unloading demanding chemicals. The pictured robust pump skid we constructed contains a 3″X2″ Finish Thompson self-priming (SP) pump with rotating flanges made of polypropylene. The pump is driven by a 7.5 HP Baldor motor. A PVC strainer basket was added and the attractive […]

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Blackmer/TCS Metering Skid

Check out these metering skids we built for a chemical manufacturer to transfer flammable chemicals onto tankers. The skids consisted of a Blackmer Magnes pump coupled to a Nord gear reducer and WEG explosion-proof motor. The Blackmer Magnes pump pumped the chemicals through a TCS meter with an auto-shutoff. The pump was controlled with an […]

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Metering Skid

Designed for a mixer manufacturer, this metering skid was built by Anderson Process to meter different additive liquids to cement during the mixing process. The skid was constructed using (3) poly tanks, (1) Liquiflo gear pump, (2) Viking gear pumps and Dixon and Jomar actuated 3-way valves. Anderson Process not only designs and builds metering […]

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Motor Guard Fabrication

This Ampco SLH-4G Twin Screw pump was built by Ampco Pumps and didn’t come with a protective shroud around the motor when it arrived at the customer’s facility. The customer was keen on having a protective shroud around the motor. No problem! We fabricated the pictured stylish shroud for them that surrounds the motor. It […]

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Blackmer GNX3 Pump Stands

We just put the finishing touches on these sharp looking, Blackmer GNX3 Pump Stands designed for a chemical manufacturer to pump a variety of different chemicals. The stands consist of Blackmer GNX3 pumps with an integral Nord gear reducer and a WEG explosion proof motor mounted on a steel frame we fabricated at our facility […]

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Mouvex Metering Pump Skid

This Mouvex Metering Pump Skid was designed for a pharmaceutical manufacturer. Its primary function is metering water. The skid consists of a Mouvex SL4 Pump, A WEG 2HP Motor, A Micro Motion 2500 Series Meter, 30 AMP Disconnect Safety Switch, 480 Volt Panel, 24VDC Controls, Allen Bradley VFD, Stainless Steel Sanitary Fittings and Ashcroft Gauges. […]

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Spill Containment Platforms

Checkout these spill containment platforms we built for a well-known auto manufacturer. They are solidly built, made from 316 stainless steel and premier fiber grating. The platforms were being used to contain caustic media. Ball valves were added on the sides of the platforms to be able to release the spilled caustic media contents. A […]

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Blackmer Magnes Pump Skid

Here are Blackmer pump skids designed and built by our team for a chemical manufacturing company to pump solvents. The assemblies consist of Blackmer Magnes pumps coupled to Nord Gear reducers and WEG motors. The Nord Gear Reducer (between the WEG Motor and Blackmer Magnes pump) converts the high speed, low torque input from the […]

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Roto Pump Skid

Pictured below is a Roto progressive cavity pump skid we designed for a food manufacturer. The assembly featured a Roto progressive cavity pump belt driven by a 10 HP WEG Motor. Both the pump and the motor were mounted on a stainless steel base. We were able to engineer a more convenient solution for how […]

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Custom TIG Weld

Custom TIG Welds

Do clean welds get you excited? Part of a larger skids, these TIG welded piping components show the seamless integration of a engineered custom solutions to fit the needs of a unique fluid management system. Never compromise in optimizing your system.

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Duplex Filter Cart

Our team recently built this custom cart for a customer that specializes in chemical handling and aerosol packaging.  This duplex filter system is being used to filter a bentonite clay/water mixture in multiple locations, so it was fabricated onto a mobile cart to allow easy transfer around the facility. The cart was assembled with FTI […]

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Wilden Pump / Reelcraft Hose Reel Cart

We recently built two custom pump carts for a local customer that manufacturers cleaning and sanitation chemicals.  They wanted to minimize the amount of pumps needed and create a flexible solution for transferring chemicals from totes to a mixing tank to be blended for their customer’s specific needs.  The pump carts needed to have a […]

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Self-Priming Pioneer Pump De-watering Skid

Several years ago the Anderson Process team custom engineered a pump skid for a gravel pit customer moving large amounts of aggregate.  The pump consisted of a large Pioneer GS8 Pump Assembly designed for pumping water 2,000 GPM at 60 Feet of head. The self-priming, solids handling, centrifugal pump was put on a fabricated steel […]

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Custom Temperature Control Skid

We recently had a customer that needed to build a temperature control skid that used a Dean pump to pump Therminol out of a storage tank and send it though a heating or cooling heat exchanger to control the temperature of the oil by the uses of control valves. The heating heat exchanger was a […]

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Wilden Powder Pump Cart for Chemical Manufacturer

This custom pump skid was designed for a Food & Beverage Chemical Manufacturer.  On this project we modified a Wilden XPS15 Stainless steel FDA pump by adding a port to inject air on the underside of the inlet balls to keep them moving and allow the powder to work its way through the pump. The […]

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Mouvex Pumps Moving Chocolate

Here are some pumps that were built for a food production facility, they are using Mouvex Eccentric Disc Pump assemblies for pumping Chocolate and Flavorings.  The order consisted of 8 pumps total, ranging from an Mouvex’s largest SLS Series pump, the SLS36 that is designed for up to 158 GPM, down to their model SLS12, […]

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Adhesive Filtration Skid

One of our customers had the need to filter a viscous adhesive.  We built them a custom filter skid compromising of two FTI housings arranged is a duplex orientation.  The filters each have a pressure differential switch which allows the flow to be diverted once a filter gets too dirty to run. When the first […]

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Custom Skids – Waste Water Treatment

Custom Solutions is a cornerstone of our business.  We regularly create custom solutions for customers, ranging from simple skids for general use to elaborate pump systems that meet the need of very specific applications.  This is an example of one of our larger projects where the customer needed a packaged solution to moving and treating […]

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Wilden Pump Skid

Is mobility, cleanliness or filtration the most important part of your process? Let us help you combine it all into one package. Here we built an all stainless steel portable cart using a Wilden 1.5” Saniflo Hygienic pump to pump a personal hygiene product from bulk totes through a Shelco MicroVantage filter to their filling […]

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Chemical Treatment Recirculating Skids

Here we helped a customer build a series of chemical treatment recirculating skids that heated and filtered the chemical before it was sent off to the process. The overall system was designed for 75 GPM at 40 PSI. We utilized a Goulds 3756 centrifugal pump, Standard Xchange Plate & Frame heat exchanger, Eaton Filters, Dixon […]

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Front Differential Gear Oil Fill System

We designed and built a front differential gear oil fill system for an automobile company. The system uses two 1/2″ Wilden aluminum pumps, Burkert air operated valves, Numatics regulators, safe lockout valves, Graco oil fill nozzle and a needle valve for flow control.

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Gas Skid Build

Our fabrication team in Michigan just finished up a gas skid for an automobile manufacturer. The skid is going to be used for an addition to an existing line to increase production. We designed the gas skid with Parker filters, Total Control Systems (TCS) meters, Morrison fire safe valves, Numatics regulators, Ross solenoid valves and […]

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Fluid Fill System for Gas & Oil

Here we are finalizing the mechanical aspect of a unit designed for Gas and Oil fill at a small engines / power equipment plant in the Southeast US. The customer came to us with a manual process in place and we worked with them to automate the process the best we can. There is a […]

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Pumping/Dispensing Glue System

With our customers input, we helped finish designing and building a system that we just shipped off for startup and final alterations. This system is built for pumping/dispensing glue with built in flow sensors for supply and return, an Eaton automatic self-cleaning filter with pressure transducers on the inlet and discharge to sense pressure, a […]

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Cooling Skid

Here is a cooling skid we just finished for a customer that is using the skid to cool engine coolant, oil, fuel and air at an engine manufacturer. We are pumping a 50% glycol mixture and cooling it down from 195°F to 133°F at 80 GPM. This was developed for a test stand that is […]

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Portable Blackmer SNP2 Pump Assemblies

We just designed and built two Blackmer SNP2 pump assemblies on wheels out of our Indianapolis location. These Stainless Steel Sliding Vane Pumps were built with Nord Gear Reducer’s and Baldor Motors. They were mounted on portable carts with polyurethane casters and fork pockets for easy of mobility. Our customer was looking for a portable […]

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Solution for Recycling Used Oil from a Transmission Test System

We just sent this cart out to a customer to get installed. We worked with this customer to design and build a solution for recycling used oil from a transmission test system and refine it for re-use. It is part of a larger transmission test system that is used for testing on several types of […]

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Heating Skid

We worked with a customer to develop a heating skid to keep their product (Mixture of RO Water and Dimethylformamide) temperatures in bulk storage tanks at the proper temperature. When they needed to transfer the product to the production line for use, it was already at the necessary temperature, filtered to specification and ready for […]

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Mobile Filtration Assembly

The Anderson Process Illinois Branch designed and produced a heavy-duty, 4-wheel portable filtration assembly unit for a customer that produces batch chemicals out at a somewhat rugged terrain refinery location. The assembly includes a 6-round Shelco filter housing with pressure gauges and is designed for complete “bottom out” drainage. They will be moving it around to […]

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Platform System

We recently finished and installed Phase 1 of an engineered, designed and built Stainless Steel platform system that will help assist in the manufacturing of product once completed for a local Food manufacturer. Phase 2 will consist of alterations to tanks and mixing equipment to improve the efficiency of food production. The platform system will […]

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Transmission Fluid Fill System

Here is a transmission fluid fill system that has helped provide a customer with the capabilities of filling multiple transmission fluids. Engineered by the Anderson Process Michigan ACI Systems Engineering Department and fabricated from the ground up by the Anderson Process Michigan Fabrication division. This is only one of two fill systems that have been […]

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Filtration Skid

This skid was designed with a T-Mag magnetic drive centrifugal sealless pump, WEG explosion proof motor, Pentair filters and housings and Dixon cam and groove fittings. Through this combination, the skid is now capable of pumping product through a 20 micron pre-filter and then the final .2 micron filter at 50 GPM. Every component was […]

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Cooling Skids

We just recently put the finishing touches on two complex cooling skids for a Wisconsin foundry that was installing a new line. They were designed to re-use spent cooling tower water, which would then run through one side of a Standard Xchange heat exchanger and then cool a glycol mixture on the other side of the Standard […]

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Wilden Yeast Pump Cart

This Wilden Hygienic Series XPS8 was built for a large Wisconsin brewer for pumping spent yeast from the bottom of the fermentation tank. Mounted to a 316SS cart, we incorporated bypass piping for the CIP system with Dixon single pin squeeze clamps for easy assembly and disassembly.  Pump is also attached to a swivel stand […]

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Metering Cart

Let us help you build a Metering cart for portability. This particular cart includes a Tuthill Stainless Steel meter with a mechanical read out and Dixon gauges and valves for control/shut off. It was completely custom made per the customer specifications.

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Liquiflo System

Customer: Power Plant Need/Application: Customer was using 2 peristaltic hose pumps to meter water into a burner stack for pollution control with a third pump as back-up. This then made them have to change the hoses about every 5-6 weeks of use and had no way to control the water into the pumps. That was a big […]

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Xylem System

Customer: Metal Manufacturer Need/Application: Customer was looking to install new equipment to speed up their manufacturing. Solution: Built a Xylem system that could take 120°F of water and cool it to 90°F at 40 GPM. The system included the following: 2 pumps (duplex pump with VFD controls, pressure switches and alternator), control panel, differential pressure switch, heat exchanger, […]

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Wilden System

Customer: Machine Manufacturer Need/Application: Needed to batch and mix coating material at two different strengths and supply it to their production lines. Solution: This was made possible through the design of a two tank system with Wilden pumps to pump product from totes into tanks and from tanks to production lines. All of the piping, pumps and valves […]

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Blackmer Gear System

Customer: Waste Disposal Provider Need/Application: Needed to heat a 6,000 gallon tank of glycerin. Solution: Provided a skid unit with a Blackmer Gear (formerly EnviroGear) pump to recirculate glycerin from the tank into both the Standard Plate and frame heat exchanger. The skid also has a electric heater to heat the water with a Xylem pump to recirculate […]

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Mouvex System

Customer: Chemical Manufacturer Need/Application: Needed to pump chemicals from rail cars with the following requirements… Maximum of 20 ft. lift 80 GPM flow rate Working pressure of 60 PSI Solution: This was made possible by building a four skid unit equipped with a variety of products. This complex system included air actuated ball valves, Micro Motion meter, Mouvex pump, […]

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Ampco System

Customer: Food Manufacturer Need/Application: This customer wanted to use pumps in more than one location and be able to easily adjust to tanks that were at different heights from each other. Solution: We provided a portable food grade pumping cart that included leveling jacks. This Ampco system gave the customer the ability to align the piping, plug in […]

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Wilden Metering System

Customer: Gearbox Manufacturer Need/Application: Customer wanted to meter pre-set amounts of oil into gearboxes from totes and have the system be fully portable. Solution: We made this possible by designing a custom skid that was made up of a Wilden pump, Blacoh pulsation dampeners, control panel with a Badger Meter batcher, meter, casters, hoses and a shut-off nozzle. The […]

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Cat System

Customer: Vinegar Manufacturer Need/Application: Customer wanted to change out a complete skid without making any changes to both the piping and floor mounts. Solution: We provided this Cat system with stainless steel bases capable for all mounting holes to fit into existing piping and mounting dimensions. The skid included: Stainless steel Cat pump with belt drive, adjustable motor […]

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Ampco System

Customer: Food Manufacturer Need/Application: Customer wanted a heated mix tank with batch metering capabilities that would fit into their elevator and be fully portable. Solution: The system included: Ampco pump, Xylem multi-stage pump, control panel build to our specifications, air actuated three way valve, electric heater to heat the glycol/water mixture, jacketed tank, Micro Motion meter and a Sharpe […]

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Hy-Pro Filtration System

Customer: Power Plant Need/Application: Customer wanted to batch different grades of hydraulic oil and have them filtered to a ISO code. Solution: This Hy-Pro Filtration system has three stages and a PM-1 particle counter with a R232 connection for real time monitoring. This first stage had a nominal 25u bag filter, second stage had a 6MV pleated cartridge […]

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Wilden System

Customer: Vessel Manufacturer Need/Application: Customer needed a system that was designed to increase the speed of testing and pressurizing their tanks. Solution: The system is made up of one Wilden pump that is used to both fill and empty each tank. It is capable of testing a total of 10 tanks at a time. The […]

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Custom Engineered Tank System

This tank system filters the incoming product, and heats the oil to a set temperature.

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Custom Engineered Pumping System

Custom Engineered Pumping System

This is a Pioneer pumping system that will pump water to a gravel washer 1850 GPM at 135 feet of TDH.

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